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Tray Denesters

Tray denester

Ishida tray denesters reliably separate nested trays and accurately place them on the filling line at up to 120 trays per minute. Using a lightweight cassette system for each tray type (as defined by length, width, rim type and inter-tray spacing), changeover downtime is reduced to less than a minute. With just six moving parts, these are low maintenance, fast-payback machines.

Able to handle trays of virtually any shape or material, they are fully integrable with Ishida traysealers.

In addition to denesters our range includes denester racks which can position the denesting function exactly where required on the line, and tray buffers to reduce the number of refills needed per hour of operation or per shift. We also supply a denester as part of an Ishida Portion & Pack system which takes product from a portioning system and passes it to a traysealer.

 

Denester racks and tray buffers

Denester racks and tray buffers

Denester racks and tray buffers.

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Ishida Portion & Pack subsystem

Ishida Portion & Pack subsystem

Ishida Portion & Pack subsystem.

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Literature

PDF Tray Denester Solutions (729KB)

05/09/2008

Fast, reliable deployment of a wide range of tray types

PDF Weigher-to-pack Distribution Systems (847KB)

05/09/2008

Fast, accurate placement; full product and pack integrity

Download Adobe Reader You will need Adobe Reader software to read these portable document files (PDFs).

PR Stories

Advanced Automation and Complete Traceability from Ishida

04/06/2010

Ishida Europe has designed and installed a complete packing line enabling three to four operators to produce prepared salads at up to 40 trays per minute, whilst automating inspection and making every pack traceable to a stored X-ray image.

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Ishida Supplies A Smoked Salmon Solution

07/05/2010

A complete solution for the weighing and packing of salmon lardons has been supplied by Ishida Europe to smoked fish specialist Meralliance, enabling the company to reduce product giveaway while at the same time enhancing pack presentation in retail outlets.

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Mike Heffernan to Head up Ishida Europe Sales

28/04/2010

Ishida Europe has appointed Mike Heffernan as Director of Sales - Core Products to lead the company in the next stage of its growth programme. Mr Heffernan will be responsible for sales of Ishida's extensive range of weighing and associated equipment, including its world leading multihead weighers, checkweighers, X-ray systems and snack food bagmakers throughout Europe, the Middle East and Africa.

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The Future Looks 'Tray Bien' at Marie

08/03/2010

Leading French food manufacturer Marie Surgelés has selected Ishida to design and install a new line for the weighing and packing of ready meals into microwavable trays.

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Ishida Weigher Meets Fruit and Vegetable Challenge

11/11/2009

An Ishida Fresh Food Weigher (FFW) is delivering the ideal solution for the packing into trays of two diverse products for the retail market - grated beetroot and half and quarter pears - at Hot Cuisine, a Belgian specialist supplier of freshly prepared meals, soups and meal components.

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Strategic Cooperation Between Multivac and Ishida Packing Line Solutions from Two World Leaders

04/09/2007

Two of the world's leading companies in the packaging industry, Multivac and Ishida, have agreed upon a strategic cooperation to provide customers with fully integrated, best-in-class packing line solutions.

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Report says the Right Supply Partner can Maximise Benefits of Automation

03/07/2007

Food manufacturers should benchmark their own level of automation against the industry standard to ensure that production efficiencies do not fall behind the competition, according to a new report published by the University of Lincoln and supported by Ishida Europe.

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Ishida Unveils Revolutionary Traysealer

01/08/2006

At Scanpack, Ishida Europe will unveil a brand new traysealer capable of sealing speeds of 200 trays per minute, an innovative X-ray inspection system, a new multihead weigher specifically developed for fresh meat and an integrated mini packing line for fresh products and ready meals. In addition, the company will demonstrate models from its latest groundbreaking multihead weigher and checkweigher ranges.

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Ishida Europe Provides Solution for Major Food Training Initiative

04/10/2005

Ishida Europe is lending its support to a major training initiative for the UK food industry with the donation of a state-of-the-art packing machinery line for a new Technical Food Training Centre being established at the University of Lincoln's Holbeach Campus.

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Frenzel Benefits From Ishida's 'Retail Ready' Solution

15/09/2005

Leading German frozen food manufacturer Frenzel has installed an Ishida Retail Ready Line at its factory in Thuringia to provide a comprehensive packing system for a new range of trays that enable frozen meals to be steamed cooked in the microwave.

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European Launch For New Multihead Weigher

04/05/2005

Ishida Europe is to launch its next generation multihead weigher at Interpack. The new R-Series multihead weigher range - “the fastest and most accurate multihead weighers available” - will be demonstrated alongside other recently-launched Ishida innovations including the Retail Ready Line (RRL) - a complete weighing and packing line for fresh foods- and the Fresh Food Weigher (FFW) that enables sticky fresh foods to be weighed automatically using the combination weighing principle.

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Retail Ready Line Provides Integrated Solution

28/09/2004

With growing legislative and retailer pressure on fresh product processors regarding product safety, hygiene and traceability, plus increasing cost pressures in a highly price competitive market, Ishida Europe has devised a fully automated solution for packing fresh produce, meat and fish into trays that maximises production efficiency, provides comprehensive quality control and offers a reduction in waste and manpower requirements.

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Ishida's New German Business Demonstrates Wide-Ranging Capabilities

15/05/2004

The Ishida Europe stand at Fachpack will showcase Ishida's established world market leadership in multihead weighing and also highlight its expertise in the creation of complete packing line solutions for fresh foods.

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Meat Packing Line Provides Integrated Solution

15/05/2004

Ishida Europe has devised a fully automated solution for packing meat into trays that maximises production efficiency, provides comprehensive quality control and offers a reduction in waste and manpower requirements.

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Case Studies

PDF At Marie the Future Looks 'Tray Bien' (313KB)

12 July 2010

When a major customer decided that trays were the way to go for an important range of its ready meals, Marie Surgelés chose Ishida to implement the new line.

PDF Advanced Automation and Complete Traceability from Ishida (635KB)

17 June 2010

Ishida Europe has designed and installed a completepacking line enabling three to four operators to produce prepared salads at up to 40 trays per minute,

PDF Major Minced Meat Packing Project Produces Over 30 Improvements  (471KB)

17 June 2010

With a very hygiene-conscious national retailer as a key customer, Embutidos F. Martínez R.S.A., an importantSpanish meat producer, set out to eliminate all human handling from its packing of minced meat.

PDF Smoked Salmon Solution Goes Swimmingly for Meralliance (204KB)

17 June 2010

Ishida has designed and installed a complete solution for weighing and packing salmon lardons for smoked fish specialist Meralliance.

PDF Fresh Idea's in Project Management (417KB)

09 July 2008

A long-established Swiss supplier of prepared salad, fruit and vegetables was faced with some tricky challenges when introducing a new product line.

Download Adobe Reader You will need Adobe Reader software to read these portable document files (PDFs).

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