English (EU)

X-Ray Inspection Checks Fruit Bars Inside and Out


03 Apr 2020

Solution

After exhaustive tests of machines from several suppliers, Viba Sweets selected the IX-EN x-ray inspection system from Ishida. The machine is now working at high speed in two-shift and three-shift operations. Defective packs are reliably rejected without causing delays to the process, as the stainless-steel curtains move so smoothly that touching them has no effect on the fruit bars. Special reject confirmation software provides an extra layer of safety, stopping the system directly if product deemed contaminated is not detected by a sensor in the reject container within a defined time frame.

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The touchscreen on the machine immediately provides information on the nature of the foreign bodies and exactly where in the product they are hiding.
Francisco Taberner

Viba Sweets is achieving excellent detection rates for stone, glass, dense plastic and metal. For example, stones and glass fragments measuring 1mm and above can be reliably detected even at high inspection speeds. The system also employs a weight-checking function as an indicator of additional defects that would previously have gone unnoticed. Deformed and broken fruit bars can be identified, while any packs that have accidentally been filled twice can be taken off the line. A data log collects all the important information. The reports are also useful in identifying causes and eliminating recurring sources of contamination

The IX-EN x-ray inspection system is especially well suited to fruit bars because it was developed specifically for checking thin, lightweight and comparatively homogeneous products. It searches for foreign bodies by measuring the density of the product. The x-ray beam passes through the fruit bars onto a line sensor. Depending on the strength of the returning x-ray beam, a grey-scale image is produced. Any particles denser than the product itself appear as dark spots on the image. ‘The touchscreen on the machine immediately provides information on the nature of the foreign bodies and exactly where in the product they are hiding,’ says Francisco Taberner.

The Ishida x-ray inspection system also meets the need for high accuracy. ‘The software is much more powerful than our previous machine, as well as being better than the other machines that we tested,’ reports Francisco Taberner.

The patented technology behind Ishida’s IX-EN x-ray inspection system is based on software featuring an intelligent genetic algorithm. By analysing image data over a number of generations, the machine achieves an extremely high level of accuracy. Since similar contaminants are usually found again and again in food manufacture, it is possible to create an increasingly accurate comparison log with each inspection procedure. The system can be calibrated quickly and easily by passing an x-ray beam through a test object two to three times.

The software is much more powerful than our previous machine, as well as being better than the other machines that we tested.
Francisco Taberner

Ishida X-Ray Inspection System for Food Producers

Ishida X-ray inspection systems not only provide foreign body detection but also a range of quality control checks such as detecting missing items and damaged packaging.

It did not take long for the employees at Viba Sweets to familiarise themselves with the IX-EN. According to Francisco Taberner, the machine is “very easy to use”. After an automatic set-up process, the system is ready for use within 90 seconds, and fine adjustments can subsequently be made during actual production. Up to 200 programmable pre-sets allow product changeovers at the touch of a button – a crucial feature given the variety of products involved.

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‘New recipes can be loaded in just a few minutes, and the easy access to all mechanical parts makes cleaning much quicker,’ confirms Francisco Taberner. As a result, the new Ishida x-ray inspection system saves a lot of time and enables Viba Sweets to make its processes more efficient.

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X-Ray Inspection Checks Fruit Bars Inside and Out