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Why Automation Matters for Your Production Line


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As confectionery manufacturers strive to meet increasing consumer demand, automation has become the linchpin for efficient, consistent, and cost-effective production. Ishida’s advanced solutions empower businesses to elevate their production processes by achieving higher efficiency, ensuring product consistency, and enhancing sustainability.

 

1. Higher Efficiency & Increased Throughput

With retailers expecting faster turnaround times and consistently high-quality products, manufacturers need reliable automation solutions to remain competitive. Ishida’s technology delivers:

  • Up to 30% efficiency gains, allowing manufacturers to produce more without additional labour costs.
  • Precise portioning through multihead weighers capable of up to 420 weighments per minute.
  • Reduced manual intervention, leading to fewer errors and greater production consistency.
Success story:

Ritter Sport

Ritter Sport implemented Ishida’s 24-head multihead weigher, resulting in a 20% reduction in product giveaway and significantly boosting production speed. The solution allowed them to keep pace with market demand, reducing waste and increasing cost efficiency.

2. Product Versatility: Handling a Diverse Range of Confectionery

Today’s consumers expect a broad array of confectionery options, from classic treats to premium, artisan creations. Ishida’s flexible automation systems can handle:

  • Sticky products, such as gummies and caramel-based sweets, using anti-stick solutions.
  • Fragile items, including chocolates and biscuits, with gentle handling systems that prevent breakage.
  • Irregularly shaped confectionery with precision portioning and automated adjustments.
Success story:

Chocolates Valor

Chocolates Valor deployed Ishida’s 32-head multihead weigher to simultaneously handle multiple product types, achieving high-speed portioning and packaging efficiency without compromising on quality. This versatility allowed them to expand their product range and maintain consistent output.

3. Smart Factory Integration: Real-Time Monitoring & Predictive Maintenance

Smart automation and real-time monitoring enable confectionery manufacturers to respond dynamically to production challenges. Ishida’s Sentinel 5.0 platform offers:

  • Live performance tracking, helping identify inefficiencies in real time.
  • Predictive maintenance, cutting unplanned downtime and extending equipment life.
  • Remote monitoring, allowing factory managers to oversee production from anywhere.
Success story:

Sánchez Cano

Sánchez Cano implemented Sentinel 5.0 to monitor machine performance remotely, leading to a 25% increase in overall efficiency. Predictive maintenance alerts reduced unexpected stoppages, ensuring continuous, high-quality production.

4. Ensuring Compliance & Minimising Waste with Advanced Inspection

In an era of strict quality and safety standards, advanced inspection technologies are essential. Ishida’s systems provide:

  • Foreign contaminant detection, ensuring compliance with EU safety regulations.
  • Reduction in product giveaway by up to 20%, helping manufacturers maximise yields.
  • Improved packaging accuracy, preventing costly retailer fines and maintaining customer satisfaction.
Success story:

Ruebezahl

Ruebezahl adopted Ishida’s X-ray inspection system, enabling early detection of contaminants and ensuring only the highest-quality products reach consumers. This proactive approach improved compliance and reduced waste, strengthening their brand reputation.

Future-Proofing Confectionery Production with Ishida

Ishida’s automated production systems and automation products provide a comprehensive pathway to efficiency and innovation. With pressures mounting to increase efficiency, maintain consistent quality, and achieve sustainability goals, Ishida’s advanced automation solutions provide the path forward. By integrating efficient weighing, flexible handling, smart monitoring, and precise inspection technologies, confectionery manufacturers can:

  • Boost efficiency and throughput while lowering operational costs.
  • Deliver consistent, high-quality products across diverse product lines.
  • Meet regulatory requirements and enhance sustainability efforts.

Speak with us today to learn how Ishida’s automated production systems and automation products can transform your production line and position your business for future success.

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